Designed for seamless integration into New Zealand's commercial energy infrastructure, utility networks, and heavy industrial automation.
Compact prefabricated substation engineered for step-down distribution, grid-tied resonant matching, and rural microgrid isolation.
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Fast-response seamless transition switch for backup battery banks, off-grid resonant converter systems, and critical telecom loads.
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Ultra-dense lithium iron phosphate storage array optimized for high-frequency DC-DC resonant converter charge controllers.
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Heavy-duty DIY server rack battery chassis with pre-wired active balance management for custom OEM converter installations.
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Integrated smart BMS lithium battery module for large-scale bidirectionally coupled resonant inverter networks.
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Ruggedized off-road dual-suspension power plant integrated with high-efficiency resonant DC motor drive circuits.
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Zero-footprint residential and light industrial storage unit, fully compatible with high-frequency LLC resonant power supplies.
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Stackable heavy-duty battery system designed for seamless connection to industrial off-grid LLC and LCC converter topologies.
Inquire NowNew Zealand’s industrial landscape presents a unique matrix of power electronic challenges. With a national grid characterized by long transmission distances, growing reliance on renewable generation (hydro, wind, and geothermal), and strict localized power quality regulations, industrial original equipment manufacturers (OEMs) demand high-performance power conversion sub-assemblies. Custom OEM Resonant Converters—specifically LLC and LCC topologies utilizing Silicon Carbide (SiC) and Gallium Nitride (GaN) switching devices—have emerged as the definitive solution to meet these rigorous demands.
Conventional pulse-width modulated (PWM) hard-switched power converters suffer from high switching losses, excessive electromagnetic interference (EMI), and thermal bottlenecks when operated at elevated frequencies. In contrast, our custom OEM resonant converters leverage Zero Voltage Switching (ZVS) and Zero Current Switching (ZCS) dynamics across the entire load spectrum.
For New Zealand system integrators, selecting between LLC and LCC topologies depends heavily on the operational duty cycle:
By substituting traditional Silicon (Si) IGBTs with wide-bandgap (WBG) Silicon Carbide (SiC) MOSFETs within our resonant tank circuits, operational switching speeds scale from 50 kHz up to 500 kHz. This 10x frequency boost yields an immediate reduction in the physical mass of planar transformers and resonant inductors, creating compact power modules ideal for space-constrained OEM equipment enclosures.
Furthermore, New Zealand’s Electricity Authority (EA) and local lines companies (such as Vector, Orion, and Powerco) enforce stringent limits on Total Harmonic Distortion (THD) under AS/NZS 61000.3.6 standards. Our custom resonant converters integrate active power factor correction (PFC) stages operating in continuous conduction mode (CCM), ensuring unity power factor (>0.99) and THD levels below 3% under dynamic load steps.
| Topology Feature | Conventional Hard-Switched PWM | Standard LLC Resonant Supply | Custom SiC LLC/LCC Resonant (Our Factory) |
|---|---|---|---|
| Peak Efficiency | 88.0% - 91.5% | 94.0% - 95.5% | 98.2% - 98.8% |
| Switching Loss Mechanism | High (V-I Overlap at turn-on/off) | Low (ZVS at turn-on) | Near Zero (Optimized ZVS & ZCS) |
| EMC Output Noise (EMI) | Severe High-Frequency Spikes | Moderate Sinusoidal Noise | Ultra-Low (Natural Sinusoidal Switching) |
| Power Density | 15 - 25 W/in³ | 35 - 55 W/in³ | 75 - 110 W/in³ |
| Environmental Protection | Standard Air Convection | Basic Dust Filter | Vacuum Hermetic Encapsulation (IP67) |
From isolated agricultural microgrids in Canterbury to heavy industrial processing in Waikato, custom resonant converters drive modern operational reliability.
New Zealand’s geothermal power plants (Taupō) and distributed hydro schemes require robust DC-DC auxiliary converters capable of operating amidst high ambient temperatures and electrical surges. Our ZVS resonant converters provide galvanically isolated power conversion with 100kV/μs dV/dt immunity.
Marlborough Sounds and Southland marine harvesting operations rely on automated water filtration, UV sterilizers, and onshore cold chain storage. We manufacture IP67-rated sealed resonant power modules that resist salt corrosion, washdowns, and high humidity.
Auckland and Christchurch urban transit hubs are retrofitting fleet charging stations. Our scalable multi-phase LCC resonant converter stacks enable bidirectionally coupled V2G (Vehicle-to-Grid) power flow, mitigating peak demand tariffs imposed by local lines companies.
Rotary milking sheds and precision processing lines require clean DC voltage rails uninterrupted by grid sags. Our custom resonant supplies integrate supercapacitor buffer interfaces to ride through short-duration power dropouts common in rural Canterbury grids.
Remote wireless repeaters across the Southern Alps demand maximum energy conversion efficiency from solar-battery inputs. Our resonant converters deliver 98%+ efficiency under lightweight, convection-cooled passive thermal architecture.
New Zealand’s decarbonization roadmap highlights green hydrogen production. Our high-current, low-voltage LCC resonant converters supply ultra-low ripple DC power directly to PEM electrolyzers, maximizing hydrogen output per kilowatt-hour.
As New Zealand advances toward its Zero Carbon Act 2050 targets, the national energy matrix is undergoing a rapid transition toward total electrification. This transition places unprecedented demands on power conversion efficiency, thermal reliability, and grid compliance:
Wide-bandgap materials are replacing legacy silicon switches across all high-density OEM converter specifications. By reducing switching losses by up to 80%, design engineers can drastically shrink housing dimensions for embedded industrial machinery.
Future-ready OEM converters supplied to NZ factories now require bidirectional capabilities. This allows energy storage units and EV batteries to inject stored energy back into commercial building distribution systems during grid peak pricing events.
Modern custom resonant converters are integrated with ARM Cortex microcontrollers supporting Modbus TCP, CANbus, and EtherCAT. Real-time monitoring of resonant tank temperature, frequency drift, and capacitor ESR enables predictive maintenance.
From initial schematic topology simulation to rapid turn prototyping and full production, our end-to-end OEM factory services eliminate supply chain risk.
Our dedicated R&D lab builds and ships fully customized resonant converter sample units within 3 to 9 business days, complete with automated test reports and 3D STEP mechanical models for CAD assembly validation.
Every single power converter undergoes 100% full-load thermal burn-in testing, high-voltage isolation flash testing, and automated optical inspection (AOI) before dispatching to New Zealand ports.
We custom design and wind planar transformers and resonant inductors in-house. This guarantees tight leakage inductance control—a critical parameter for stable LLC resonance frequency tuning.
Direct answers regarding compliance, shipping lead times, custom engineering, and localized operational performance.
Our power supplies are designed and manufactured to satisfy AS/NZS 3000 (Wiring Rules), AS/NZS 61000 series (EMC/Harmonics), IEC 62368-1 (Audio/video, information and communication technology equipment safety), and IEC 61558 (Transformer safety). Specific EMC test certificates and compliance declarations can be provided with custom OEM orders.
Prototype samples are manufactured and shipped within 3 to 9 business days via express air freight (DHL/FedEx arriving in NZ within 3-5 days). Batch production orders ship via direct sea freight to major New Zealand ports (Auckland, Tauranga, Lyttelton) with average transit times of 14 to 21 days.
Yes. We routinely engineer custom LLC and LCC resonant tanks for non-standard DC inputs (ranging from 24Vdc, 48Vdc, 380Vdc, up to 800Vdc ultra-high voltage buses) and step-up or step-down outputs tailored to your exact application specs.
We offer optional full polyurethane or silicone vacuum encapsulation (potting). This provides an IP67 waterproof/dustproof seal, superb mechanical shock protection, and enhanced thermal conductivity from hot magnetic components directly to the aluminum heatsink enclosure.
All industrial-grade enclosed metal power supplies and custom resonant converters come backed by a comprehensive 5-year factory replacement warranty, backed by full ISO 9001:2015 quality traceability records.
Connect directly with our senior power electronics engineers. Get parametric design guidance, 3D mechanical models, and a fast custom quote within 24 hours.
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